Water Conservation
We received the city of Portland’s “BEST” award (Business for Environmentally Sustainable Tomorrow) in April 2000, for our water conservation accomplishments, and again in 2006 for our recycling programs. Our water consumption today is only 3% of peak levels in 1978. That amounts to saving 500 million gallons per year. Since 1978, water & sewer rates have increased 10,000% (from 25¢ to $25 per unit), but our bills have increased only 400%.
Clean Air
The first dust collector we built as part of the new foundry was only the second one to be registered in the state. The EPA says that we are now the largest steel foundry west of the Mississippi. Yet, in the air pollution control arena, we are still considered a ‘natural minor’ source, which is the lowest possible EPA category.
Electrical Energy Conservation
As one of PacifiCorp’s biggest customers, we are committed to purchase a portion of our electricity under their “Blue Sky” program. This portion of our power comes from clean, renewable, wind power generators, and helps promote more future renewable energy development. The 75,000 kilowatt hours per month that we obtain this way is the equivalent carbon offset of 1,137,666 car-miles not driven -- roughly equal to 12.5 miles per day for 350 employees.
In years past, as lighting technology evolved, we converted the lights in our major buildings from 1000 W incandescent to 750 W mercury vapor, then to 400 W high pressure sodium lights. In 2001 we replaced most of the 400 W sodium lights with 250 W metal halides or fluorescent lights.
We have 24 major dust collectors, powered by fans totaling about 1500 HP. The dust collectors are interlocked with the machines and processes they serve, so the machines won’t start until the dust collector is running. We went a step further and added timers for automatic shutoff, so the collector won’t continue running just because the operator forgot to turn it off. The original fans have also been replaced with more energy efficient ones wherever possible.
In 2002 we completed a major overhaul of our compressed air system, installing three new 150 horsepower compressors and state of the art controls.
For another aspect of demand management, we participate when possible in PacifiCorp’s Demand Exchange program. When the electricity supply grid is heavily loaded, we study our needs ahead, and try to schedule production so that we can offer sizeable blocks of electric power demand reduction back to the power company. This allows them to run their generation and supply system more efficiently when demands peak on their system, and in turn reduces our power bills.